Turnkey Biomass Parboiled Rice Mill Plant

Latest Rice Mill / Steam Rice Mill  / Steam Rice Mill Plant 

Parboiled rice (also known as converted rice) is rice that has been partially boiled in the husk. The three basic steps of parboiling are soaking, steaming and drying. These steps also make rice easier to process by hand, boost its nutritional profile and change its texture. About 50% of the world’s paddy production is parboiled. The treatment is practiced in many parts of the world such as India, Bangladesh, Pakistan, Myanmar, Malaysia, Nepal, Sri Lanka, Guinea, South Africa, Italy, Spain, Nigeria, Senegal, Thailand, Switzerland, USA and France etc.

HTM’s Rice Husk Power Generation Program

Rice husk is one of the by-products produced during in rice processing. The combustion of rice husk is over 70%, and its calorific value is about 12.5~14.6KJ / kg, which is about half that of standard coal. Therefore, rice husk is a convenient and a cheap renewable energy source. Rice husk has a high volatile component, up to 50, making it is easy to burn. Rice husk has a small bulk density, about 130 kg/m, which makes it inconvenient for transportation, and prone to mildew and fire. The common treatment of rice husks is to be crushed as feed ingredients (with the addition of few nutrients) or directly for heating, but there is still a large number of rice husks left untouched, resulting in pollution of the environment. In this aspect, HTM makes great efforts to the research and the development of rice husks and successfully establishes a biomass/rice husk power generation system, using waste rice husk to generate electricity. This, in turn, supplies the entire parboiled rice mill plant and other auxiliary facilities with electricity. HTM recycles rice husks, greatly reducing the operating cost of the rice milling plant.


From the initial design of the fully automatic modern biomass parboiled rice mill to the final installation and commissioning, HTM maintains a close and frequent communication with its customers. It does not matter where the parboiled rice mill is located, whether the projects are new, state of the expansions or the modernization and automation of parboiled rice mill; customer satisfaction and high quality has always been pursued by HTM. From feasibility analysis to starting up the operation of the biomass parboiled rice mills, HTM gets involved in every stage of the project.

HTM’s Turnkey solution covers the following stages:

Stage 1    Design of The Biomass Parboiled Rice Mill Project

At the design stage, HTM provides support and consultation services in the entire process, including the feasibility study, preliminary design, optimization design, and a detailed construction design. Based on the requirements of the customers and the local market, HTM offers customized solutions for the parboiled rice mills.

Stage 2    Implementation of The Biomass Parboiled Rice Mill Project

At the stage of parboiled rice project implementation, HTM will focus on biomass parboiled rice mill project management, scheduling or customizing the parboiled rice mill equipment production, testing as well as the delivery of equipment. Throughout the process of parboiled rice project implementation, HTM's senior technical staff and engineers are responsible for project management, scheduling, logistics and the installation supervision of the entire biomass parboiled rice mill project.

Stage 3   Debugging of The Biomass Parboiled Rice Mill Project

At the stage of debugging, HTM’s engineers will supervise parboiled rice production process and optimize process parameters, as well as train the local engineers in every step of the biomass parboiled rice mill operation.

Stage 4   Service & Operation Support of Biomass Parboiled Rice Mill

The establishment of a complete industrial chain of rice production requires sufficient professional knowledge and skills. HTM will provide professional consultation services in the preliminary experiments, paddy cleaning, soaking, steaming, drying, storage, processing, bagging and the management of biomass parboiled rice mill. HTM’s experienced team of experts can provide customers with long-term support for biomass parboiled rice mill operations.
*HTM can also send experts to the rice mill for a long period. HTM’s professional technical experts can help customers operate the parboiled rice mills and swiftly recover the investment cost.

Value-added Services:

1.    Provide a feasibility report of biomass parboiled rice project
2.    Offer investment advice and calculation of the return on investment
3.    Assist financing services
4.    Send HTM’s rice mill technical experts to help customers manage the biomass parboiled rice factory.


HTM’s turnkey biomass parboiled rice mill project can benefit users in the following ways:

1.    Reduction of waste and resource duplication thereby saving investment
2.    Integrated intelligent control
3.    Less energy consumption and greater productivity
4.    Rapid installation and starting-up, significantly reducing the construction period of the parboiled rice mill
5.    Reduction of the risk of incorrect installation
6.    Ensuring project quality
7.    Reduction of the maintenance needs, hence user-friendly


HTM provides services ranging from outsourcing operations, the optimization to the spare parts of the parboiled rice mill. HTM has a strong technical strength, including preliminary experiments, paddy cleaning, steaming / boiling, drying (moisture control), parboiled rice processing, rice packing, palletizing and power plants using biomass/rice hulls as fuels. Automation solutions cover rice processing equipment to the entire turnkey automation project

Types of Turnkey Biomass Rice Mill Plant

Type	Input Raw Paddy Capacity	Output Rice Capacity	Finished Rice Standards
DCT50-SZ	3.0~4.0TPH	2.0~2.5TPH	Grade B/A Silky,  Sorted/Export Standard
DCT100-SZ	6.0~8.0TPH	4.0~5.0TPH	Grade A Silky,100% Sorted/Export  Standard
DCT200-SZ	12~14TPH	8~9TPH	Grade A Silky,100% Sorted/Export  Standard
DCT300-SZ	18~21TPH	12~13TPH	Grade A Silky,100% Sorted/Export  Standard
DCT400-SZ	24~28TPH	16~18TPH	Grade A Silky,100% Sorted/Export  Standard
DCT600-SZ	36~42TPH	24~25TPH	Grade A Silky,100% Sorted/Export  Standard
DCT800-SZ	50~56TPH	33~34TPH	Grade A Silky,100% Sorted/Export  Standard
DCT1000-SZ	64~70TPH	41~42TPH	Grade A Silky,100% Sorted/Export  Standard

*TPH= MT per Hour


Parboiled Rice Process Flow Chart


 

OUR TURNKEY / EPC COMPLETE PARBOILED RICE MILL PLANT INCLUDING:

1.    Steel Workshop & Workshop Installation & Foundation Works & LED Lamps & Switch
2.    DCT-SZ Series Rice Processing Plant & Installation
3.    Paddy Storage & Wet Paddy & Husk Steel Silos & Installation
4.    Parboiling System & Installation
5.    Husk Power System & Installation
6.    Well Water Processing System & Installation.
7.    Movable Conveyors, Diesel Generator Set of Plant, Truck Scale,
8.    Grain Scraper, Portable House, HD CCTV System for Factory
9.    Roundtrip tickets & accommodation(container houses) of all contractor's installation persons
10.  Geological Prospecting Works
11.  Plastic Bags & Woven Bags of Rice
12.  All the Civil Works Tools & Project Tools.
13.  Shipping of Rice Machinery & Tools


As an Owner of the par-boiled rice milling plant, you will consider the following questions:


1. My existing parboiled rice milling plant is too old, the machine performance is unstable, how to upgrade it?

2. My milled rice contained too many broken rice, how to reduce the broken rice ratio?

3. There are too many stones in my milled rice, How can I remove them?

4. The power supply of my parboiled rice plant is unstable,. The parboiled rice milling plant is driven by diesel electric power which costs me a lot of money every month. What should I do?

5. My parboiled rice processing plant costs too much electricity, What should I do?

6. The customers think my finished parboiled rice of low quality & with many impurities how to improve my parboiled rice’s quality?


As a New Investor in biomass parboiled/steam/boiled rice milling plants, you will also take the following questions into account:

1.  How to make parboiled rice?

2.  How can I establish/set up a biomass parboiled rice milling plant?

3.  How much does it cost to invest in an biomass automatic parboiled rice milling plant?

4.  I want to establish an biomass automatic parboiled rice milling plant and export my parboiled rice to other countries, how could I meet the export standard?

5.  How to make profits from par-boiled rice milling business?

6.  How much land does a steam rice mill plant occupy?

7.  I want to establish a biomass boiled milling plant, who could install and maintain this boiled rice mill project?

8.  How long does it take to build a biomass complete steam rice milling plant?

9.  When can I make profits after the biomass boiled rice milling project is completed? How much profit does biomass boiled rice factory make per year? How long does it take to recoup my investment in boiled rice milling project?

In respect of all above mentioned questions, HTM will provide you with full detailed answers, which could cover the requirements, design, manufacturing, shipment, on-site installation, commissioning, training and operation. In a word, HTM can provide specified assistance and solutions for every customer. As for further questions, please contact HTM’s Parboiled Rice Machinery Experts.